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The Costly Plague of Degradation: How to Eliminate Angel Hair, Streamers, and Dusting in Bioplastic and PET Conveying
Optimize your bioplastic and PET conveying lines by eliminating angel hair, streamers, dusting, and build-up with SPIRAflo's innovative technology. The global push toward sustainable materials is undeniable, and bioplastics and PET are at the forefront of this shift. However, in the world of pneumatic conveying, these advanced polymers face the same costly, persistent challenge as traditional plastics: product degradation . If your conveying lines are plagued by angel hair,
John Forbes
Nov 7


Technical Paper: Engineered Precision and Durability: Mastering High-Abrasive Material Flow with the Delta Ducon 14" XL Extreme Feeder
Abstract In the demanding sectors of cement, mining, minerals, steel, building products, battery and power generation, premature equipment failure due to abrasive wear is the single largest contributor to unscheduled downtime and inflated maintenance budgets. This paper details the specialized engineering, materials science, and operational benefits of the Delta Ducon 14" XL Extreme Feeder (Rotary Feeder/Airlock Assembly) . Built upon decades of proven service, the 14" XL Fe
John Forbes
Nov 4


Mastering Material Flow in Steel, Metals, and Foundry Operations 🏭
Reliability is directly correlated with the performance of the conveyance systems moving raw materials from railcar unloading to the final injection points. In the rigorous world of steel, metals, and foundry operations, where materials are often hot, heavy, and extremely abrasive, component wear and unexpected downtime can severely impact your bottom line. Delta Ducon: Technical Solutions for Heavy-Duty Material Handling Delta Ducon specializes in providing heavy-duty, engi
Matt DelPizzo
Oct 31


A Trade Show Conversation That Changed Everything: SPIRA/flo Now Available in Hastelloy C-276
You know how trade shows go—you meet a ton of people and talk about a lot of problems. But every now and then, a conversation sticks with...
John Forbes
Oct 24


Delta Ducon’s Dominance: Engineering Excellence in the PAC Injection Market
The global focus on air quality control has never been sharper, driven by increasingly strict environmental regulations targeting...
John Forbes
Oct 21


Understanding Dry Sorbent Injection (DSI): A Versatile Solution
Dry Sorbent Injection is a post-combustion technology that involves injecting a fine, dry powdered sorbent into a flue gas duct. The sorbent is chosen based on the pollutants it is intended to neutralize. For acid gases, common sorbents include hydrated lime (calcium hydroxide) or sodium bicarbonate. As the fine powder disperses in the hot flue gas stream, a chemical reaction occurs. The sorbent reacts with the gaseous pollutants, converting them into solid salts that can be
John Forbes
Oct 16


Master the Grind: The Essential Guide to Abrasion Mitigation in Pneumatic Conveying Systems
For industries handling materials like fly ash, silica sand, alumina, cement, and crushed minerals , the greatest enemy is not production capacity, but abrasion . The relentless, high-speed scouring of abrasive particles against internal components leads to staggering costs: unscheduled downtime, constant component replacement, and high maintenance labor expenses. This guide details the essential, trending strategies for abrasion mitigation and system protection in pneumatic
John Forbes
Oct 14


Conveying the Unyielding: Selecting the Right Pneumatic System for Abrasive Materials in Cement, Mining, and Minerals Processing
For companies operating in the demanding environments of Cement, Mining, and Minerals Processing , material handling is a constant engineering challenge. The raw materials—from calcined alumina and silica sand to abrasive fly ash and cement kiln dust—are relentless enemies of equipment longevity. They cut, erode, and grind away system components, turning predictable operations into high-cost maintenance cycles. The central decision in designing a robust, high-performance syst
John Forbes
Oct 10


Delta Ducon Attending the ACA 2025 Fall Meeting in New Orleans
MALVERN, PA – Delta Ducon , a leading provider of robust bulk material handling solutions, is proud to announce its participation and sponsorship of the American Cement Association (ACA) 2025 Fall Councils and Committees Meeting . This essential gathering for the U.S. cement industry will take place from November 4-6, 2025 , at the Westin New Orleans Hotel in New Orleans, Louisiana. Delta Ducon’s presence underscores its century-long commitment to supporting cement producer
John Forbes
Oct 10


Delta Ducon to Showcase Advanced Cement Handling Solutions as Sponsor of the Western Cement Summit
MALVERN, PA – Delta Ducon , a century-old leader in robust bulk material handling and pneumatic conveying systems, is proud to announce its sponsorship and attendance at the upcoming 2025 Western Cement Summit . The summit, a critical gathering for cement industry leaders and manufacturers, will take place on September 10th and 11th at the Hyatt Regency Newport Beach. As a key sponsor, Delta Ducon will demonstrate its commitment to supporting the Western cement market's dr
John Forbes
Oct 10


SPIRA/flo® Pipe to Be Featured at AMI Plastics World Expos in Cleveland This November
The AMI Plastics World Expos North America —a critical event for the plastics compounding, extrusion, and recycling sectors—returns to the Huntington Convention Center in Cleveland, Ohio , on November 12-13, 2025 . This year's event offers a key opportunity to spotlight the proprietary SPIRA/flo® Pipe technology, a specialized solution for mitigating one of the plastics industry’s most persistent conveying problems: the creation of “angel hair” and fines. The SPIRA/flo® Capa
John Forbes
Oct 10


Don't Lose Your Budget: Optimize Your End-of-Year Spending with Delta Ducon
As the fiscal year draws to a close, many industrial sites face a critical challenge: a "use it or lose it" budget . You’ve worked hard to secure funding for CAPEX, Maintenance, Safety, and Environmental projects, and now is the time to ensure that money is spent wisely to benefit your facility for years to come. Instead of rushing to spend your remaining budget on quick fixes that offer short-term relief, the strategic approach is to invest in long-term solutions that boost
John Forbes
Oct 9


Navigating the Heat: The Critical Role of High-Temperature Rotary Valves in Abrasive Material Handling
In demanding industrial environments, standard valves simply can’t withstand the extreme heat. Processes in industries like cement, power generation, steel, and minerals often require components to operate at temperatures that would cause conventional valves to fail, leading to dangerous leaks, costly downtime, and severe production bottlenecks. This is where high-temperature rotary valves become an indispensable solution, providing a critical airlock and feeding mechanism i
John Forbes
Oct 9


White Paper - Engineered Solutions for Extreme Applications: Mitigating Abrasive Wear in a Lignite-Fired Utility Plant
A White Paper by Delta Ducon 1. Executive Summary: The Imperative for Durable Material Handling The operational integrity of Circulating Fluid Bed (CFB) boiler systems, particularly those that utilize highly abrasive fuels like lignite, hinges on the reliability of their bulk material handling components. Standard rotary valves, often specified for these systems, are frequently inadequate for the extreme conditions they face, leading to premature wear, frequent maintenance, a
John Forbes
Oct 2


Overcoming the Toughest Challenges in Power Plant Ash Handling: A Delta Ducon Approach
Power plants, particularly those reliant on coal and biomass, generate a significant amount of ash as a byproduct. This ash—primarily fly ash and bottom ash —presents a major material handling challenge due to its highly abrasive nature, often-high temperatures, and the sheer volume produced. An efficient, reliable, and durable ash handling system is not just a matter of convenience; it is absolutely critical for maintaining continuous plant operations, ensuring worker safet
John Forbes
Sep 24


A Legacy of Durability: Proven Performance with Delta Ducon's Extreme Rotary Valves
The mining and minerals processing industry is a proving ground for industrial equipment, demanding solutions that can endure the harshest conditions without faltering. When a major processor embarked on building a new Powder Processing facility, they faced a formidable challenge: handling diatomaceous earth (DE) . This fine, powdery, and highly abrasive material required a material handling solution that was not merely robust but a strategic, long-term investment for operati
John Forbes
Sep 17


Unraveling Pneumatic Conveying: Your Go-To Guide from Delta Ducon
Tired of Material Handling Headaches? Let's Talk Pneumatic Conveying! If you're in an industry that moves bulk materials – think powders, granules, pellets, or even chunky stuff – you know the challenges: dust, spills, wear and tear on equipment, and getting materials exactly where they need to go, efficiently and safely. That's where pneumatic conveying comes in. At Delta Ducon, we live and breathe pneumatic conveying, designing systems that solve these exact problems. But
John Forbes
Sep 12


White Paper - Overcoming Abrasive Material Handling Challenges with Extreme-Duty Rotary Valves
A White Paper by Delta Ducon 1. Executive Summary: The Critical Need for Engineered Solutions In industries that rely on the pneumatic or gravity-fed conveying of bulk materials—from mining and mineral processing to construction and manufacturing—the efficiency of material flow is paramount to operational success. However, when the materials are abrasive and heterogeneous, containing a mix of large rocks and fine powders, conventional material handling equipment often proves
John Forbes
Sep 10
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