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The Unpredictable Challenge of Railcar Unloading In large-scale material transfer operations, achieving a consistent flow rate  is critical for system reliability. When unloading material like cement from gravity railcars, engineers face inherent material handling challenges. Railcar hoppers are notoriously shallow-sloped, which can lead to bridging and restricted flow , making conveying rates highly unpredictable. For a high-capacity transfer, a simple, single system is insu

An Engineer's Perspective on Truck Unloading Systems for High-Abrasive Materials In high-abrasive industries like cement, mining, and minerals, the cost of a pneumatic conveying system is rarely defined by the initial purchase order. For engineers and plant managers focused on long-term reliability, the focus must shift to Total Cost of Ownership (TCO) , where unscheduled downtime  and labor for emergency replacement  are the true financial killers. Delta Ducon, with over 100

The Unpredictable Challenge of Railcar Unloading In large-scale material transfer operations, achieving a consistent flow rate  is critical for system reliability. When unloading material like cement from gravity railcars, engineers face inherent material handling challenges. Railcar hoppers are notoriously shallow-sloped, which can lead to bridging and restricted flow , making conveying rates highly unpredictable. For a high-capacity transfer (like the required 30 Tons Per H

Why Project Budgeting Must Shift from Price to Predictability In high-volume material handling, especially with challenging products like hot Fly Ash  (at 176 degree F and 65 PCF bulk density), the initial capital expenditure is a minor fraction of the true cost of ownership. For a high-capacity transfer system—such as a 300 TPH project—the real financial threats are unscheduled downtime  and maintenance labor . Delta Ducon, leveraging a century of expertise and strategic col

Why Component Hardness Alone Cannot Guarantee Uptime In the world of high-abrasive material handling (mining, cement, and specialized minerals like Atomite), system reliability is not a feature; it's a non-negotiable requirement. While many suppliers focus on selling hardened components, engineers at Delta Ducon recognize that the root cause of failure  is often not the component itself, but the uncontrolled velocity  of the material stream. A highly engineered system must ac

Optimize your bioplastic and PET conveying lines by eliminating angel hair, streamers, dusting, and build-up with SPIRAflo's innovative technology. The global push toward sustainable materials is undeniable, and bioplastics  and PET  are at the forefront of this shift. However, in the world of pneumatic conveying, these advanced polymers face the same costly, persistent challenge as traditional plastics: product degradation . If your conveying lines are plagued by angel hair,

Abstract In the demanding sectors of cement, mining, minerals, steel, building products, battery and power generation, premature equipment failure due to abrasive wear  is the single largest contributor to unscheduled downtime and inflated maintenance budgets. This paper details the specialized engineering, materials science, and operational benefits of the Delta Ducon 14" XL Extreme Feeder (Rotary Feeder/Airlock Assembly) . Built upon decades of proven service, the 14" XL Fe

Reliability is directly correlated with the performance of the conveyance systems moving raw materials from railcar unloading to the final injection points. In the rigorous world of steel, metals, and foundry operations, where materials are often hot, heavy, and extremely abrasive, component wear and unexpected downtime can severely impact your bottom line. Delta Ducon: Technical Solutions for Heavy-Duty Material Handling Delta Ducon  specializes in providing heavy-duty, engi

You know how trade shows go—you meet a ton of people and talk about a lot of problems. But every now and then, a conversation sticks with...

The global focus on air quality control has never been sharper, driven by increasingly strict environmental regulations targeting...

Dry Sorbent Injection is a post-combustion technology that involves injecting a fine, dry powdered sorbent into a flue gas duct. The sorbent is chosen based on the pollutants it is intended to neutralize. For acid gases, common sorbents include hydrated lime (calcium hydroxide) or sodium bicarbonate. As the fine powder disperses in the hot flue gas stream, a chemical reaction occurs. The sorbent reacts with the gaseous pollutants, converting them into solid salts that can be

For industries handling materials like fly ash, silica sand, alumina, cement, and crushed minerals , the greatest enemy is not production capacity, but abrasion . The relentless, high-speed scouring of abrasive particles against internal components leads to staggering costs: unscheduled downtime, constant component replacement, and high maintenance labor expenses. This guide details the essential, trending strategies for abrasion mitigation and system protection  in pneumatic

For companies operating in the demanding environments of Cement, Mining, and Minerals Processing , material handling is a constant engineering challenge. The raw materials—from calcined alumina and silica sand to abrasive fly ash and cement kiln dust—are relentless enemies of equipment longevity. They cut, erode, and grind away system components, turning predictable operations into high-cost maintenance cycles. The central decision in designing a robust, high-performance syst

MALVERN, PA –   Delta Ducon , a leading provider of robust bulk material handling solutions, is proud to announce its participation and sponsorship of the American Cement Association (ACA) 2025 Fall Councils and Committees Meeting . This essential gathering for the U.S. cement industry will take place from November 4-6, 2025 , at the Westin New Orleans Hotel in New Orleans, Louisiana. Delta Ducon’s presence underscores its century-long commitment to supporting cement producer

MALVERN, PA –   Delta Ducon , a century-old leader in robust bulk material handling and pneumatic conveying systems, is proud to announce its sponsorship and attendance at the upcoming 2025 Western Cement Summit . The summit, a critical gathering for cement industry leaders and manufacturers, will take place on September 10th and 11th  at the Hyatt Regency Newport Beach. As a key sponsor, Delta Ducon will demonstrate its commitment to supporting the Western cement market's dr

The AMI Plastics World Expos North America —a critical event for the plastics compounding, extrusion, and recycling sectors—returns to the Huntington Convention Center in Cleveland, Ohio , on November 12-13, 2025 . This year's event offers a key opportunity to spotlight the proprietary SPIRA/flo® Pipe  technology, a specialized solution for mitigating one of the plastics industry’s most persistent conveying problems: the creation of “angel hair” and fines. The SPIRA/flo® Capa

As the fiscal year draws to a close, many industrial sites face a critical challenge: a "use it or lose it" budget . You’ve worked hard to secure funding for CAPEX, Maintenance, Safety, and Environmental projects, and now is the time to ensure that money is spent wisely to benefit your facility for years to come. Instead of rushing to spend your remaining budget on quick fixes that offer short-term relief, the strategic approach  is to invest in long-term solutions that boost

In demanding industrial environments, standard valves simply can’t withstand the extreme heat. Processes in industries like cement, power generation, steel, and minerals often require components to operate at temperatures that would cause conventional valves to fail, leading to dangerous leaks, costly downtime, and severe production bottlenecks. This is where high-temperature rotary valves  become an indispensable solution, providing a critical airlock and feeding mechanism i